A day at India jaggery factory

Reader visits sugarcane fields in Kerala that produce some of India’s sweetest jaggery

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Shyjith Kannur
Shyjith Kannur

Gulf News reader Shyjith Kannur spent a day at a jaggery factory in Kerala. Jaggery is traditionally blended whole cane sugar consumed in Asia, Africa, Latin America, and the Caribbean.

It is the concentrated remains of sugarcane sap that is not separated from molasses and crystals.

Kannur visited the hill station of Marayoor, about 50km from the town of Munnar. The place is known for the production of the sweetest jaggery in India.

He said: “In India, most traditional sweets are made using jaggery because it adds sweetness and colour to them. Marayoor has thousands of acres of sugarcane fields and it was wonderful to get a chance to visit them."

In the area, there are many small producers of jaggery. It was very interesting to see the manpower invested in the procedure to make the sweetener, Kannur said.

While walking through the fields, you come across small huts that have roofs made of palm tree leaves, where the entire preparation is carried out. "They are like small, traditional factories," he said.

Preparation of jaggery starts from cultivation of sugarcane, extracting its juice, cooking it in large vessels, and stirring it for hours before letting it cool. The final step is shaping the thick produce into small balls that are sold in the market.

The sugarcane juice is heated until it turns into thick syrup. This process takes around three hours.
The extracted sugarcane juice being cooked in a large iron vessel.
After extracting the juice they dry sugarcane remains are collected and used as fuel for heating the large iron vessel in which jiggery is cooked.
One of the workers feeds the sugarcane into a machine to extract the juice which is then filtered and collected in a vessel.
Sugarcane fields of Marayoor and a small jiggery factory between them.
A small quantity of sodium carbonate is added as a reducing agent, which helps to convert the liquid to solid.
The thick sugarcane paste is moulded into small balls by hand, with the help of a wet cloth stuck onto the palm. The liquid has to be shaped while it is still hot.
The sugarcane juice has to be stirred continuously in order for it to thicken.

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