Weak local demand, high raw material prices prompt country's largest steelmaker to scale down production by half
Melbourne: Australia's strong currency yesterday struck a heavy blow to the nation's manufacturing industry when BlueScope Steel , its largest steelmaker, unveiled plans to shut half of its steel-making capacity, cease exports and slash 1,000 jobs.
The soaring Australian dollar has inflicted an increasing toll on manufacturers, hitting earnings at a time when raw-material costs are also surging, in a trend already familiar to other nations with strong currencies such as Japan.
The Australian dollar has surged 70 per cent since touching a low of around 60 US cents during the global financial crisis in late 2008 to push past the greenback. It now fetches $1.04, having climbed as high as $1.10 last month, a 29-year peak.
"There is no doubt that if the Aussie dollar fell, we would be a much more viable and profitable business and we would look at exports again," BlueScope's managing director, Paul O'Malley, said after reporting a annual loss of $1.1 billion.
BlueScope shares, already the third-worst Australian performer this year, sank 11 per cent to a record low of A$0.70 after the announcement. The company also said it would close a blast furnace at Port Kembla, south of Sydney, and would lose half its production capacity to 2.6 million tonnes a year.
Businesses and policymakers are accustomed to an average exchange rate of around 70 US cents, but they and many economists are convinced the recent strength is here to stay, a long-term trend that reflects an historic boom in the nation's mining exports.
The mining boom, which is feeding an insatiable hunger for resources from China, is so strong that it can withstand the high currency, but export manufacturers are being forced to slash costs, move production offshore or stop exporting altogether.
Australia's Prime Minister Julia Gillard acknowledged yesterday that Australian steelmakers were in trouble.
"The Australian steel industry is facing a unique set of challenges, including a high Australian dollar, continued weak domestic demand, higher raw material prices and excess supply in international steel markets," she said in a statement offering accelerated assistance worth up to A$100 million (Dh381 million) for BlueScope.
BlueScope echoed the concerns of economists who believe Australia is in danger of catching "Dutch Disease," named after the experience of the Netherlands when its non-resources export sector withered after its gas industry took off in the 1960s and sent the guilder soaring.
"The challenge is going to be that if we do get back there (60-70 US cents), what will happen to the Chinese steel industry," BlueScope's O'Malley said, questioning whether Australian steel exporters would ever be able to bounce back.
"Will it [China] become an exporting juggernaut, or will it actually rationalise as it happened in the US and Europe historically?"
BlueScope and its major domestic rival, Onesteel, were spun out of mining and metals giant BHP Billiton between 2000 and 2002 after the Anglo-Australian group BHP struggled to make money in steel.
"These companies were spun out of BHP at a time when Chinese steelmaking capacity was half of what it is today," said Prasad Patkar, a portfolio manager at Platypus Asset Management.
When BlueScope and Onesteel were spun off, China was producing about 300 million tonnes of steel a year. It now makes 700 million tonnes and is heading towards 1 billion tonnes.
"It's going to swamp that 7 million tonnes of production [capacity] in Australia you'd think," Patkar said.
Currency has been a big talking point during this month's local earnings season, with global packaging group Amcor revealing yesterday that the Australian dollar had chopped A$80 million from its annual earnings.
CSL, the world's second-largest blood products maker, recently reported a A$116 million blow to earnings from currency swings.
BlueScope and Onesteel, which has already announced 400 job losses with more possibly to come, have also been hit by high iron ore and coal costs as well as low steel prices.
BlueScope said it would refocus on the domestic market and look at opportunities to invest in production offshore.
"The restructure will better position us for profit and growth in Australia and allow us to grow our presence in building construction markets... We will also focus on growth opportunities, particularly in Asia," said O'Malley.